REVIEW ARTICLE


Thermal Error Prediction and Compensation of YK3610 Hobbing Machine Based on BP Neural Networks



Qianjian Guo*, 1, Rufeng Xu1, Xiaoni Qi2
1 School of Mechanical Engineering, Shandong University of Technology, Zibo 255049, China
2 School of Transportation and Vehicle Engineering, Shandong University of Technology, Zibo 255049, China


© 2015 Guo et al

open-access license: This is an open access article distributed under the terms of the Creative Commons Attribution 4.0 International Public License (CC-BY 4.0), a copy of which is available at: (https://creativecommons.org/licenses/by/4.0/legalcode). This license permits unrestricted use, distribution, and reproduction in any medium, provided the original author and source are credited.

* Address correspondence to this author at the School of Mechanical Engineering, Shandong University of Technology, Zibo 255049, China; Tel: +86-2781723; E-mail: guoqianjian@163.com


Abstract

In this study, error compensation technology was proposed to reduce thermal errors of a gear hobbing machine, and one experiment was carried out to verify the compensation effect. Different thermal sources were used as modeling variables, and a prediction model of thermal errors was presented based on back propagation (BP) neural networks. In order to solve local minimum problem of BP neural networks, ant colony algorithm was used for training its link weights. Finally, one test system was developed based on the presented model, and an experiment was fulfilled. The result shows that prediction performance of the model is very well, and the residual error is less than 5 μm after compensation.

Keywords: Thermal error prediction, Gear hobbing machine, BP neural networks, thermal error compensation.